Aluminium alloys, Ligatures on the basis of aluminium

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The connection between quality and reputation
3.05.2010

We have many times drawn attention of aluminum alloys customers to the question of choosing ...

Kamalko is able to process raw materials
28.01.2010

Since March 2010 after the start up of a new workshop we can take raw materials for processing. ...

Our first secret
24.01.2010

One of our greatest secrets of alloy producing we promised to reveal in January 2010 (our news ...

Information of the production amount
18.12.2009

The amount of high quality alloys produced by our firm is about 1700 tons a month. The free amount ...

For business owners Why it is recommended to use high quality casting alloys
11.12.2009

For business owners For business chiefs For chief engineer For chief metallurgist Why it is ...

Secrets of production and SMP
12.11.2009

We have decided to reveal one of our greatest secrets of alloy production at our site in January ...

High quality refining myth or reality?
11.11.2009

Our company has many times said that we produce alloys that go through complicated multi-level ...

We are ready to produce the most complicated piston alloys for Volvo, Scania, Man, Mercedes, Renault, Ford
6.11.2009

The testing of our technology of manufacturing piston alloys at Kamsk Engine Plant has been a ...

Review Group GAZ- Ltd
6.11.2009

According to the review by the technical director of Group GAZ – Ltd «Ulyanovsk Engine ...



 

    

    Our regional partners


          RUSSIA:

Kamensk-Shakhtinsky
 "Kamensk Aluminum Company" ltd.
Tel  (86383) 41140
e-mail: kamalko@kamalko.ru

Stary Oskol
 "TransMet" ltd.
Tel (4725) 42 88 42, 8 910 220 11 66
E-mail: trans-met@list.ru

Moskow
"Osnova" ltd.
Tel (928)9100139
fax (903) 5495469
e-mail: sdn74@bk..ru

Ulyanovsk
"Volga-AL" ltd.
Tel  (8422)794707,  (8422)794707
e-mail: NOV@ MAIL. ULN .RU

Rostov-na-Donu
 "DONZVETMET" ltd.
Tel  (863)2424829
e-mail: donzvetmet@mail.ru

Mtsensk
 "Orel KAMALKO" ltd.
Tel  +7 903 881 30 28   
e-mail: Orel.kamalko@yandex.ru

 

        GERMANY :

60599 Frankfurt am Main 
 "GERB HANDEL"
Tel  +496924140447

       +491795024336

       +4917654548625

       +491774853299

Fax +496985701740
e-mail: gerbhandel@gmail.com

 

 


    Technology


Up to the end of 2009 visiting our company as well as demonstrating CMP technology will be banned; as due to this technology created at our plant we remain number one company in Russia by the quality of our alloys and there are nobody to dispute it. Since the day of our company setting up only one person has been allowed to watch CMP technology – that is candidate of technical science, the State Award laureate, Technical Director of Belokalitvinskoe Production Association N.A. Sorokin, having exclusive rights for technical audit and reviewing CMP technology.

We can explain the situation for specialists: imagine a standard technology of producing an ingot for making a slab, for example for rolling the slab to make an aircraft encasement, then complicate this technology by 2-3 times (vacuumizing, blowing off with gases and their mixtures in a certain succession, blowing in fusing agent with inert gases, electroflux refining, processing with ultrasound, nets, filters not less than 50-60 PPI, draining into casting-forms in neutral environment etc.) and make an ingot instead of a bar, and you will get a technology similar to CMP technology a technology of complex multi-level refining.

 


    Production: Ligatures on the basis of aluminium


Cast aluminum alloys State Standard 1583-93

1352,5;18,12, 12 , 12, 12 2, 12 , 12 2, 9, 9 - "Christa", 9, 92, 9, 20, 8, 5,52(), 7, 7, 8 3 ( 8), 6 2, VAL 10, VAL 14, ADC12(DIN226), A390 etc. All the primary alloys are refined with index(P)

We produce cast alloys in accordance with specification of the customer and required metal structure and mechanic qualities.

Aluminum alloys deformable

2007, 2017, 5049, 6012,6082,, D33,D35,4-1,6,6060, 6063 (DIN 1725), D 31 All the primary alloys are refined with index(P)

We produce deformable alloys in accordance with specification of the customer and required metal structure and mechanic qualities.

Addition alloys in wide range

AlMg25, AlMg20, AlMg15, ALFe10, ALFe5, AlMn 10, AlTi 3, AlNi5, AlCu30, AlZn 20, AlZr 3, AlCr3,AlSi 20 etc.

 All the alloys are produced in the form of ingots weighing 6 – 8 kg

The prices in June 2010 for alloys and additional alloys with VAT, without delivery, 100% prepayment:

Primary alloys (alloys of primary aluminum)

1352 - 4150$; 122 - 3350$; 12 - 3490$; 12 - 3590$;

12 - 3330$; 12 - 3080$; 12 - 3060$; 9 - 3150$; 9 - 2980$; 83 (-8) - 4100$; 8 - 3080$;

9-2970$; -20 - 3080$; 7 - 3290$; 7 - 2960$; 7 -3090$; 62 - 3270$; 5 - 2930$; 52 - 2980$;

VAL-14 - 4850$; 4,5 ( VAL-10 ) - 4850$; 212,52,5 - 4690$.

Deformable alloys

6060 - 3100$; 6063 - 2900$; D31 - 2850$;

The alloys are refined in the furnace, mixer and drainage with gases, their mixtures in certain succession and solidly processed with fluxing agents blown into melt.

The system of out of furnace refining includes draining in neutral environment, degasification and filter PPI 60.

The rate of porosity is not more than 2, but usually 0.

Secondary alloys (alloys of secondary aluminum)

122 - ; 12 - ; 12 -; 12 - ; 12 - 2900; 122 - 2590;

9 - ; 9 - ; 9() - ; 92 - 2790; 8 - ; 7 - ;

7 - ; 7 - ; 7 - ;72 - 2800$; 57-3100$; 5 - ; 52 - ; 52 - 2470

97-2760$, 91-2300$, 87-2250$.

The prices for the secondary alloys are contractual.

Export

The alloys are delivered only FCA-plant (INCONTERMS 2000) or as an exception CTP-port Novorossiysk.

2007, 2017 - 2739$ ; 5049, 6012, 6082 - 2850$; 43200 - 5081 - 2856$ ;

AlSi7Mg EN AB-42000 - 3070$; AlSi7Mg EN AB-42100 - 3650$; AlSi EN AB-44000 - 3750$

AlSi9Cu EN AB-46000 - 3120$; AlSi9Cu EN AB-46100 - 3500$

ADC12(DIN226) - 3120$ ; 390 - 3500$ .

52 (CPT Novorossiysk ) - 2345$.

Additional alloys.

Additional alloy ALMg15 - 3730$, (Mg 14-16%).

Additional alloy ALMg20 - 3880$, (Mg 19-22%).

Additional alloy ALMg25 - 3980$, (Mg 24-27%)

Additional alloy ALFe10 - 3560$, ALTi3 - 3650$;

Additional alloy ALCr3 -3700$;

Additional alloy ALMn8 - 3190$;

Additional alloy ALCu 30 - 4700$.

The secondary alloys are refined according to the specification of customer if needed and paid separately.

The prices for alloys are various due to the amount of the order:

+5% if the amount of the alloy is less than 20 tons.

+10% if the amount of the alloy is less than 10 tons.

+15% if the amount of the alloy is less than 5 tons.

Fluxing agents:

Combined, FRAM 02.

The alloys are made with unique technology that we call complex multi-level refining (CMP technology.

The alloys we make are divided into alloys of ordinary, high and extremely high quality correspondingly Regular class, Premium class and Super premium. The alloys with porosity of 2 points and more or containing oxygen more than 0.25 cubic cm per 100 gr of metal, as well as aluminum oxide more than 0.06% are considered to be of middle quality by our company. We attach big value to mechanical characteristics, hydro stability, leaktightness, impact elasticity and so on.

We have no competitors for we do not know any business in Russia producing alloys of such quality.


    About the company


The company was set up in 1997 in the town of Kamensk-Shakhtinsky at the experiment base of DAO “PROMGAZ” RAO “GAZPROM” with support of Moscow Institute of Thermal and Metallurgical Aggregates and Technologies. The aim of the business is as follows: production of high quality aluminum alloys and addition alloys from primary aluminum as well as composites hardened by dispersion of refractory phases on aluminum matrix.

Our company differs from other aluminum producers for we treat the ingots made by us as a work material to be rerolled. According to the theory of “Heredity in cast alloys” by professor V.I.Nikitin it allows to get components with easy to predict mechanical characteristics. Our attitude to ingots is as serious as that at aircraft industry plants.

The aluminum-silicon alloys made by us have been named ductile silumines. They possess mechanic qualities of thermally processed alloys. The results achieved surpassed expectation: the number of defects at production of complicated components (engine blocks) decreased by 4 times, the quantity of defects is “0”!

We use both advanced metallurgic technologies (particularly the best developments by VILS) and our own ones. The alloys produced by us have successfully passed examination at Russian enterprises. Our company has certificates given by State Standard Committee of Russia. In 2009 we passed the certification of Avian Registry MAK.

 

Phone/Fax (86365) 7 23 81

 


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